Zero Downtime, Maximum Results: How SCI Kept This Bleach Manufacturer Running
March 17, 2025
When a bleach manufacturer faced potential downtime due to a corroded water softener system, Sparkling Clear Industries stepped in with a fast and effective solution. By providing a rental unit during installation and delivering a custom-built system designed for better durability and efficiency, we ensured zero production downtime and exceeded customer expectations.
The Challenge
A bleach manufacturer in Houston, TX faced a significant challenge when their aging steel water softener system began failing due to corrosion. The atmospheric conditions in the facility had eroded the steel tanks, causing leaks and reducing their production capacity. Because soft water is essential for bleach production, the manufacturer needed a solution that would restore full functionality without disrupting their operations.
Our Solution
Sparkling Clear Industries stepped in to provide a comprehensive solution. We supplied a new twin alternating 37 cu/ft water softener with fiberglass vessels and a fiberglass skid. This system was equipped with a PVC face pipe assembly, NXT controllers, and a HACH hardness monitor. The entire system was fully skid-mounted and pre-piped upon arrival to minimize field installation time.
To ensure uninterrupted production while the new system was being built and delivered, we provided a rental water softener. This kept their operations running around the clock without downtime.
Why Fiberglass?
Fiberglass vessels and skids were chosen for their superior chemical compatibility, ensuring the new system could withstand the facility's environmental conditions far better than traditional steel.
Uninterrupted Service
During installation, our team strategically positioned the rental system to maintain continuous soft water availability. Once the new unit was ready, a simple valve switch ensured seamless integration without any production downtime.
Enhanced Efficiency
As part of the custom design, we incorporated a brine reclaim system that reduces salt consumption by up to 20%, delivering long-term cost savings and improved efficiency.
Results
While it's still early for measurable performance data, the customer has reported excellent results with consistently high-quality soft water. Their team expressed satisfaction with the new unit and praised Sparkling Clear Industries for exceeding their expectations.
Conclusion
By combining a thoughtful interim solution with a durable and efficient permanent system, Sparkling Clear Industries ensured this bleach manufacturer maintained peak production without disruption. Our commitment to finding practical, effective solutions kept their business running smoothly with zero downtime.
Need a Reliable Solution for Your Facility?
If your business relies on soft water or other critical filtration systems, Sparkling Clear Industries is ready to deliver fast, effective solutions to keep your operations running. Contact us today
to discuss your needs and discover how we can help you prevent costly downtime.
Share this Post!
At Sparkling Clear Industries, we take pride in helping our customers solve real problems with practical, reliable solutions. One of our current projects is a great example of what that looks like in action. A local manufacturer came to us with a costly challenge: their wastewater stream contained enough oil and grease that it had to be hauled offsite for treatment. That process was costing them nearly $40,000 every month. Instead of continuing to pay for disposal, they wanted a long-term, on-site solution. Our team got to work.
As 2025 comes to a close, our industry has one more opportunity to come together—not just for networking, but to make a meaningful difference in the lives of children in our community. Sparkling Clear Industries is proud to join Brock Group and LEL Environmental as sponsors of the Holiday Toy Drive Industry Night at Schafer’s on Thursday, December 4th.
When: November 13, 2025 Where: Sylvan Beach Pavilion, 1 Sylvan Beach Dr., La Porte, TX 77571 Who: This event brings together leaders from the refining, petrochemical, manufacturing, and industrial services community for an evening of genuine conversations, good food, and industry connection. What to expect: Door prizes, good food and drink (with the added benefit of caring for community: you’re encouraged to bring a canned good for The Bridge Over Troubled Waters ). What to do next: Mark your calendar for November 13. Register for the event if you haven’t yet. (Here’s the registration link.) When you see us there, drop by and let us know what’s happening in your operation — downtime threats, upcoming shutdowns, filtration and vessel challenges — we want to talk solutions. Bring a canned good! It’s a small gesture that gives back to our community. We look forward to meeting new faces and reconnecting with familiar ones. If you’re planning to attend, reach out in advance and we can set a time to meet at the pavilion. See you at Sylvan Beach Pavilion!
