Zero Downtime, Maximum Results: How SCI Kept This Bleach Manufacturer Running
March 17, 2025
When a bleach manufacturer faced potential downtime due to a corroded water softener system, Sparkling Clear Industries stepped in with a fast and effective solution. By providing a rental unit during installation and delivering a custom-built system designed for better durability and efficiency, we ensured zero production downtime and exceeded customer expectations.
The Challenge
A bleach manufacturer in Houston, TX faced a significant challenge when their aging steel water softener system began failing due to corrosion. The atmospheric conditions in the facility had eroded the steel tanks, causing leaks and reducing their production capacity. Because soft water is essential for bleach production, the manufacturer needed a solution that would restore full functionality without disrupting their operations.
Our Solution
Sparkling Clear Industries stepped in to provide a comprehensive solution. We supplied a new twin alternating 37 cu/ft water softener with fiberglass vessels and a fiberglass skid. This system was equipped with a PVC face pipe assembly, NXT controllers, and a HACH hardness monitor. The entire system was fully skid-mounted and pre-piped upon arrival to minimize field installation time.
To ensure uninterrupted production while the new system was being built and delivered, we provided a rental water softener. This kept their operations running around the clock without downtime.
Why Fiberglass?
Fiberglass vessels and skids were chosen for their superior chemical compatibility, ensuring the new system could withstand the facility's environmental conditions far better than traditional steel.
Uninterrupted Service
During installation, our team strategically positioned the rental system to maintain continuous soft water availability. Once the new unit was ready, a simple valve switch ensured seamless integration without any production downtime.
Enhanced Efficiency
As part of the custom design, we incorporated a brine reclaim system that reduces salt consumption by up to 20%, delivering long-term cost savings and improved efficiency.
Results
While it's still early for measurable performance data, the customer has reported excellent results with consistently high-quality soft water. Their team expressed satisfaction with the new unit and praised Sparkling Clear Industries for exceeding their expectations.
Conclusion
By combining a thoughtful interim solution with a durable and efficient permanent system, Sparkling Clear Industries ensured this bleach manufacturer maintained peak production without disruption. Our commitment to finding practical, effective solutions kept their business running smoothly with zero downtime.
Need a Reliable Solution for Your Facility?
If your business relies on soft water or other critical filtration systems, Sparkling Clear Industries is ready to deliver fast, effective solutions to keep your operations running. Contact us today
to discuss your needs and discover how we can help you prevent costly downtime.
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Before investing in a full-scale water treatment system, there’s an important question to answer: How will the proposed process work with your water? Sparkling Clear Industries’ feature in the November/December 2026 issue of BIC Magazine explores that question through a project with Gulf Coast Modification. Written by SCI’s Danny Roznovsky, the article highlights a proof-of-concept approach to a complex hydrotest water application. For this project, the starting point was understanding how a treatment process could address several water-quality challenges together.
Sparkling Clear Industries is proud to return as a co-sponsor of the 2026 BIC Alliance Fish Fry , and we’d love to see you there!
JDA Global LLC has introduced a new addition to its NOMAD® QUALI-FLO™ line: a 3-inch aluminum flap valve pump designed to handle large solids. The rugged flap valve design is intended for demanding applications in mining, construction and marine industries. The pump is 100% retrofittable to a long-standing OEM model and is available with Buna or Neoprene elastomers. Sparkling Clear Industries is a NOMAD supplier. Contact our team to learn more about the new pump and discuss availability for your application. We’ve got you covered!
