Zero Downtime, Maximum Results: How SCI Kept This Bleach Manufacturer Running
March 17, 2025
When a bleach manufacturer faced potential downtime due to a corroded water softener system, Sparkling Clear Industries stepped in with a fast and effective solution. By providing a rental unit during installation and delivering a custom-built system designed for better durability and efficiency, we ensured zero production downtime and exceeded customer expectations.
The Challenge
A bleach manufacturer in Houston, TX faced a significant challenge when their aging steel water softener system began failing due to corrosion. The atmospheric conditions in the facility had eroded the steel tanks, causing leaks and reducing their production capacity. Because soft water is essential for bleach production, the manufacturer needed a solution that would restore full functionality without disrupting their operations.
Our Solution
Sparkling Clear Industries stepped in to provide a comprehensive solution. We supplied a new twin alternating 37 cu/ft water softener with fiberglass vessels and a fiberglass skid. This system was equipped with a PVC face pipe assembly, NXT controllers, and a HACH hardness monitor. The entire system was fully skid-mounted and pre-piped upon arrival to minimize field installation time.
To ensure uninterrupted production while the new system was being built and delivered, we provided a rental water softener. This kept their operations running around the clock without downtime.
Why Fiberglass?
Fiberglass vessels and skids were chosen for their superior chemical compatibility, ensuring the new system could withstand the facility's environmental conditions far better than traditional steel.
Uninterrupted Service
During installation, our team strategically positioned the rental system to maintain continuous soft water availability. Once the new unit was ready, a simple valve switch ensured seamless integration without any production downtime.
Enhanced Efficiency
As part of the custom design, we incorporated a brine reclaim system that reduces salt consumption by up to 20%, delivering long-term cost savings and improved efficiency.
Results
While it's still early for measurable performance data, the customer has reported excellent results with consistently high-quality soft water. Their team expressed satisfaction with the new unit and praised Sparkling Clear Industries for exceeding their expectations.
Conclusion
By combining a thoughtful interim solution with a durable and efficient permanent system, Sparkling Clear Industries ensured this bleach manufacturer maintained peak production without disruption. Our commitment to finding practical, effective solutions kept their business running smoothly with zero downtime.
Need a Reliable Solution for Your Facility?
If your business relies on soft water or other critical filtration systems, Sparkling Clear Industries is ready to deliver fast, effective solutions to keep your operations running. Contact us today
to discuss your needs and discover how we can help you prevent costly downtime.
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Our latest editorial highlights how Sparkling Clear Industries keeps operations running by stocking over 250,000 pounds of filter aids, including diatomaceous earth (DE) and perlite , ready for rapid deployment. From same-day deliveries on our own trucks to 24/7 support — even weekends and holidays — our team makes sure you have the right materials when you need them most. Read the full article in BIC Magazine here »
Labor Day is a time to honor the value of hard work — the dedication that keeps industries running and communities strong. At Sparkling Clear Industries , that spirit isn’t just something we recognize on a holiday — it’s something we see every day in our team. This year, we’re especially proud to celebrate Amber’s 26th anniversary with Sparkling Clear Industries. On August 23rd, Amber reached this incredible milestone, marking more than two and a half decades of commitment, leadership, and service to our customers. As our Accounts Payable Manager, Amber has played a vital role in keeping things moving — from coordinating orders to ensuring emergency deliveries arrive on time. Her reliability and problem-solving mindset embody the values we’ve stood by since our founding in 1985. Amber’s story isn’t unique at Sparkling Clear — many of our employees have dedicated decades of their careers here. Their loyalty and expertise are the reason we can confidently promise our customers: “We’ve Got You Covered!” This Labor Day, we celebrate Amber’s remarkable 26 years, along with the hardworking men and women across every industry who keep our world moving. From all of us at Sparkling Clear Industries, we wish you a safe and meaningful holiday. And as always, our team remains available 24/7 whenever you need us!
When facility operations can’t afford downtime, having the right filtration equipment on-hand can make all the difference. At Sparkling Clear Industries , we maintain a fleet of locally warehoused rental units that are ready for rapid deployment across Texas and beyond. Whether you’re facing an emergency or planning a short-term project, our rental solutions are built for flexibility, performance, and speed.
