Zero Downtime, Maximum Results: How SCI Kept This Bleach Manufacturer Running
March 17, 2025
When a bleach manufacturer faced potential downtime due to a corroded water softener system, Sparkling Clear Industries stepped in with a fast and effective solution. By providing a rental unit during installation and delivering a custom-built system designed for better durability and efficiency, we ensured zero production downtime and exceeded customer expectations.
The Challenge
A bleach manufacturer in Houston, TX faced a significant challenge when their aging steel water softener system began failing due to corrosion. The atmospheric conditions in the facility had eroded the steel tanks, causing leaks and reducing their production capacity. Because soft water is essential for bleach production, the manufacturer needed a solution that would restore full functionality without disrupting their operations.
Our Solution
Sparkling Clear Industries stepped in to provide a comprehensive solution. We supplied a new twin alternating 37 cu/ft water softener with fiberglass vessels and a fiberglass skid. This system was equipped with a PVC face pipe assembly, NXT controllers, and a HACH hardness monitor. The entire system was fully skid-mounted and pre-piped upon arrival to minimize field installation time.
To ensure uninterrupted production while the new system was being built and delivered, we provided a rental water softener. This kept their operations running around the clock without downtime.
Why Fiberglass?
Fiberglass vessels and skids were chosen for their superior chemical compatibility, ensuring the new system could withstand the facility's environmental conditions far better than traditional steel.
Uninterrupted Service
During installation, our team strategically positioned the rental system to maintain continuous soft water availability. Once the new unit was ready, a simple valve switch ensured seamless integration without any production downtime.
Enhanced Efficiency
As part of the custom design, we incorporated a brine reclaim system that reduces salt consumption by up to 20%, delivering long-term cost savings and improved efficiency.
Results
While it's still early for measurable performance data, the customer has reported excellent results with consistently high-quality soft water. Their team expressed satisfaction with the new unit and praised Sparkling Clear Industries for exceeding their expectations.
Conclusion
By combining a thoughtful interim solution with a durable and efficient permanent system, Sparkling Clear Industries ensured this bleach manufacturer maintained peak production without disruption. Our commitment to finding practical, effective solutions kept their business running smoothly with zero downtime.
Need a Reliable Solution for Your Facility?
If your business relies on soft water or other critical filtration systems, Sparkling Clear Industries is ready to deliver fast, effective solutions to keep your operations running. Contact us today
to discuss your needs and discover how we can help you prevent costly downtime.
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When facility operations can’t afford downtime, having the right filtration equipment on-hand can make all the difference. At Sparkling Clear Industries , we maintain a fleet of locally warehoused rental units that are ready for rapid deployment across Texas and beyond. Whether you’re facing an emergency or planning a short-term project, our rental solutions are built for flexibility, performance, and speed.
Sparkling Clear Industries is excited to announce that we’ll be exhibiting at the upcoming PRIME Expo —a one-day event focused on Plant Reliability, Inspection, Maintenance, and Engineering hosted by BIC Magazine . 📅 Date: Tuesday, August 19, 2025 📍 Location: Pasadena Convention Center, Pasadena, TX 🔎 Find us at Booth #405 We’re also proud to be this year’s Water Station Sponsor. You'll find us helping attendees stay cool and hydrated while they explore the show floor! Whether you're looking to prevent downtime, source filtration materials, or connect with reliable supply partners, stop by our booth and say hello. Our team will be on-site to answer questions, talk shop, and share how we help keep operations running smoothly. Stay tuned—we’ll be sharing more details as the event gets closer, including what to expect at our booth, and recommended sessions. In the meantime, countdown with us to PRIME Expo 2025! Register at ThePrimeExpo.com .
In 1985, there was no Google, no smartphones, and no 2-day shipping. But there was Sparkling Clear Industries - just getting started and focused on solving problems for industry. Fast-forward 40 years, and we’re still doing what we do best: stocking what you need, delivering it fast, and getting the job done. No shortcuts, no excuses. Swipe through for a look at what was happening when we got our start - and why we’re still proud to keep things running 40 years later!✨ Thank you to our customers, partners, and team. We’re just getting started.
