3 Common Boiler Feed Water Treatment Issues and How to Fix Them
Oct 02, 2023

For a boiler to function efficiently, the boiler feed water that runs it must be of the best quality possible. Impurities can cause problems like operational issues, inefficient flow, and equipment damage. Many of these issues can be mitigated or prevented with an appropriate water filtration system. 


Here are some common problems associated with boiler-feed water and the best ways to mitigate them.


Scale Formation


If the system has trouble keeping steady pressure and temperature, there could be scale deposits in the system that are partially blocking the flow. Scale forms when there are high levels of calcium, magnesium, lime, and other forms of hard water in the system. This buildup reduces heat transfer efficiency, leading to higher fuel costs and potential equipment damage.


Water softening is the most common way to treat and prevent scale formation. Depending on the level of buildup, you may also need to look into solutions like acid cleaning, reverse osmosis, and parts replacements.


Corrosion


Signs of corrosion usually include rust, pitting, or discoloration on the boiler components or pipework. It could also be the source of discolored liquid, changes in pH levels, and unexplained frequent leaks and parts failures


Corrosion can occur if the seals, rings, or inner linings are made from materials that chemically react to the impurities in the system. This corrosion physically weakens and breaks down the equipment. This leads to equipment damage and potential system failures.


Once corrosion occurs, the part is irreversibly damaged. The first step to avoiding corrosion is making sure all parts, hoses, seals, and other components of the boiler feed system are made to withstand any potential interactions with the fluid, hard water, oxygen, and various impurities.


A few other treatments and preventions include:


  • Deaeration. Mechanical deaerators heat the feed water and remove dissolved gases.
  • pH Control. Maintaining a slightly alkaline pH level by adding pH-adjusting chemicals.
  • Corrosion Inhibitors. These chemicals form a protective film on the metal surfaces to prevent contact with corrosive elements in the water.


Contamination and Carryover


Cloudy or discolored steam, or the presence of impurities in downstream equipment, can indicate carryover issues. Carryover happens when impurities in the feed water get carried into the steam. This affects steam quality and can damage downstream equipment.


Opt for a boiler with design features that minimize carryover. Some examples include a steam separator or a large steam drum. Using filters or ion exchange systems in the feed water lines can also remove impurities before they enter the boiler. Our experts can help you find the best solutions for your equipment.


Best Practices for Optimal Boiler Feed Water Treatment


Keeping these common issues in check involves proactive testing and monitoring. Here are a few ways to keep your boiler feed working its best.


  • Regularly test the feed water for impurities. This will help you detect issues early before costly repairs are necessary.
  • Invest in high-quality treatment systems that effectively filter and treat feed water. Our specialists can help you narrow down some of the best choices for your equipment.
  • Ensure staff are equipped to manage the boil feed system effectively.
  • Regular maintenance, repairs, and replacements can help you detect issues and minimize their overall costs to your business.
  • Make sure the system has the filters, softeners, and supporting equipment it needs. Check with your industrial filtration experts for the best ways to support your equipment.


Prevention is always better than a cure, especially when it comes to boiler maintenance. Ensuring the quality of boiler feed water is crucial for the efficient operation of boilers and the longevity of the equipment. 


Sparkling Clear’s Experts Can Help You Troubleshoot Your Boiler Feed Filtration Issues


We provide the most comprehensive, customer-friendly, customized commercial filtration services to help you accomplish more in less time. Don’t let issues build up into costly repairs. Contact us today to find out the best treatment and prevention solutions for your business!

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The EPA’s Proposed Changes to the Resource Conservation and Recovery Act and How They Will Affect Businesses

22 Feb, 2024
On February 8, 2024, the EPA proposed adding a group of chemicals known as per- and polyfluoroalkyl substances (PFAS), also known as “Forever Chemicals,” to the Resource Conservation and Recovery Act (RCRA) Section 3001 hazardous waste list. This proposal carries significant implications for businesses and industrial processes. Let's delve into the details of this proposal and how its acceptance will affect businesses moving forward. What is in the EPA's Feb 2024 Proposal? The EPA's proposal aims to list nine PFAS compounds as hazardous waste under the RCRA. Here is the exact list: Perfluorooctanoic acid Perfluorooctanesulfonic acid Perfluorobutanesulfonic acid Hexafluoropropylene oxide-dimer acid Perfluorononanoic acid Perfluorohexanesulfonic acid Perfluorodecanoic acid Perfluorohexanoic acid Perfluorobutanoic acid PFAS are widely used in various industrial and consumer products due to their water and grease-resistant properties. However, their persistence in the environment and potential adverse effects on human health have raised concerns. Adding these nine Forever Chemicals to the list is the first step to stricter regulations regarding their use, storage, and disposal. Implications for Businesses And Industrial Processes Many states already strictly regulate or ban various forever chemicals in various industries. In Texas , we mainly see their use in oil and gas extraction, particularly in fracking. It is also still used in a wide range of consumer products, including waterproof gear and fast food products. This bill could create a massive impact across the board. Here are just a few of the major factors businesses and industries may face. Compliance Costs. This includes implementing new measures to prevent environmental contamination and how you treat PFAS-contaminated waste. It could also eventually lead to a strict ban on the chemicals, forcing industries to utilize alternatives. Cost of Rapid and Frequent Changes. As studies continue and our knowledge of forever chemicals evolve, the hazardous waste listing will enable the EPA and other regulatory agencies to enforce changes accordingly. Those who continue to use PFAS substances could face the extra expenses of staying up to date with rapidly evolving safety measures. Legal Obligations. Failure to comply could result in legal consequences, including fines and penalties. This could include legal consequences for any health and environmental damages from lingering waste products linked to the company. Waste Management Practices. Industries generating PFAS-containing waste will need to reassess their waste management practices to ensure compliance with stricter hazardous waste regulations. This may involve investing in specialized treatment technologies or outsourcing waste disposal to authorized facilities. Supply Chain Impacts. Manufacturers may need to seek alternative substances or processes to replace PFAS, leading to potential product development and sourcing challenges. Companies that have not prepared for this ahead of time will be hit hardest as they contend with a spike in demand and a low supply of alternative solutions in the early days of implementation. Get Ahead of the Game With Sparkling Clear We’re tracking how the regulation of PFAS substances affects Texas industries. Keep ahead of the curve by talking to one of our experts on how we can help reduce and eliminate forever chemicals in your water supplies and waste materials. Reference: Proposal to List Nine Per- and Polyfluoroalkyl Compounds as Resource Conservation and Recovery Act Hazardous Constituents | US EPA Study says companies using “forever chemicals” in Texas oil and gas wells | The Texas Tribune

The Hidden Costs of Forever Chemicals: Legal and Financial Consequences for Businesses

31 Jan, 2024
PFAS (Per- and Polyfluoroalkyl Substances) contamination has become a topic of increasing concern. It’s not just an environmental issue, it can have severe legal and financial consequences for businesses. Today, we'll touch on the legal and financial implications for businesses. Legal Liability Lawsuits related to PFAS contamination are on the rise, with communities and individuals seeking accountability for damages to their health, home values, and other damages. In extreme cases, companies have faced bankruptcy or financial instability due to PFAS-related liabilities. For example, the former household staple brand 3M faces lawsuits worth billions of dollars and could face over $30 billion in litigations in a worst-case scenario. Regulatory Compliance Federal and state-level regulations have been established to address PFAS discharge into water sources, and these PFAS regulations are frequently evolving, including ones regarding: Reporting to EPA Safe Levels Disposal Methods Non-compliance can result in significant fines and penalties. Businesses must stay informed about these regulations and take steps to ensure compliance to avoid legal consequences. Cleanup Costs Businesses have been faced with the daunting task of dealing with the financial implications of PFAS cleanup, which can impact their bottom line significantly. The financial burden of clean-up and remediation efforts can be substantial. Loss of Reputation Trust is a precious commodity, and when a company's brand image is tarnished by contamination incidents, it can take years to rebuild customer confidence. This leads to significant financial losses due to factors like: Active boycotts Loss of clients and consumer bases Loss of critical word-of-mouth recommendations Cost of PR and reputation repairs Insurance Issues Insurers have taken a huge hit in recent years due to PFAS litigations. As a result, obtaining insurance coverage for PFAS-related claims is becoming increasingly challenging for businesses. Many businesses face a sizable overhead from the insurance costs or risk substantial financial losses with Inadequate insurance coverage. Sparkling Clear Experts Can Help Your Business Reduce PFAS-Related Costs These are just a few of the legal and financial consequences of PFAS contamination. Businesses must take proactive measures to mitigate these risks, like implementing effective filtration systems and complying with regulations. Contact us today for a consultation on the most effective PFAS-busting water filters for your site. References: Companies Face Billions in Damages as PFAS Lawsuits Flood Courts (bloomberglaw.com) Key EPA Actions to Address PFAS | US EPA Insurers Face Large PFAS-Related Losses: A Primer on Forever Chemical Regulation, Liabilities, and Insurance Coverage Issues (hinshawlaw.com)

What Are PFOS and PFOA?

04 Jan, 2024
Perfluorooctane sulfonate (PFOS) and perfluorooctanoic acid (PFOA) are two per- and poly-fluoroalkyl substances (PFASs or “forever chemicals”) that have been widely studied and are known for their persistence in the environment. Here is a breakdown of what they are and why it is important to keep them out of your water. PFOS (Perfluorooctane Sulfonate) PFOS was historically used in a variety of industrial and consumer products, including firefighting foams, textile surfaces, paper products, and as a component in some industrial processes. Studies have suggested potential health risks associated with PFOS exposure, including: Development of cancer in employees or consumers[1]. Child development issues that could lead to legal complications for your business [2]. Risk of cardiovascular disease for employees and consumers [3]. Due to concerns about its environmental and health effects, PFOS has been largely phased out of production and use in the United States, though imported goods may still contain them in certain products. PFOA (Perfluorooctanoic Acid) PFOA was used in various applications, including the production of non-stick cookware (e.g., Teflon), waterproof and stain-resistant coatings for fabrics, and in manufacturing various consumer products. PFOA exposure has been associated with similar risks to PFOS, including cancer, heart disease, and child development issues [1][2][3]. It is also no longer used in the United States, but people can still be exposed through sources like: Imported goods from unregulated countries Fish and meats that were exposed prior to processing Contaminated soil and water supplies How Do I Keep These “Forever Chemicals” Out of My Business’s Water? The EPA updated its regulations and advisories in June 2022 to include factors like lifetime exposure and ongoing research into their environmental and health effects [4]. They are currently advising areas and industries to start taking measures to bring PFOA and PFOS chemicals, among many other chemicals, to lower levels for health and safety. Their 2023 proposal to regulate forever chemicals in drinking water will ask for more rigid restrictions on chemical levels than the current Washington state action levels (SALs) [5]. Protecting your drinking and consumer product water supplies is increasingly essential for health and regulatory standards. One of your first lines of defense is your water filters and systems. A few options include reverse osmosis, activated carbon, and anion exchange. You will need to have your water tested to find the most effective measures for your site. Sparkling Clear is Dedicated to Doing Right by You As the science behind forever chemicals continue to evolve, we’ll keep on top of it to ensure you have the most accurate and effective solutions available to your industry. Contact us today to learn more.  References: [1] Perfluorooctanoic Acid (PFOA), Perfluorooctane Sulfonate (PFOS), and Related Chemicals | American Cancer Society [2] Stübner, C., Nielsen, C., Jakobsson, K., Gillberg, C., & Miniscalco, C. (2023). Early-life exposure to perfluoroalkyl substances (PFAS) and child language and communication development: A systematic review. International Journal of Environmental Research and Public Health, 20(24), 7170. https://doi.org/10.3390/ijerph20247170 [3] Ding, N., Karvonen-Gutierrez, C. A., Mukherjee, B., Calafat, A. M., Harlow, S. D., & Park, S. K. (2022). Per- and polyfluoroalkyl substances and incident hypertension in multi-racial/ethnic women: The study of women’s Health Across the Nation. Hypertension, 79(8), 1876–1886. https://doi.org/10.1161/hypertensionaha.121.18809 [4] https://www.epa.gov/sdwa/drinking-water-health-advisories-pfoa-and-pfos [5] https://doh.wa.gov/sites/default/files/2023-03/331-718.pdf
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